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Hobart 500559 Handler 140 MIG Welder

Hobart 500559 Handler 140 MIG Welder 115V Review and Buying Guide

Posted on February 17, 2023January 29, 2025 by Popy
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The Hobart 500559 Handler 140 MIG Welder is a powerful and versatile welding machine that is designed for use in a variety of welding applications. It is ideal for home users, DIY enthusiasts, and small shop fabricators who need a reliable and easy-to-use welding machine that delivers consistent and high-quality results.

One of the key features of the MIG Welder is its 115V input power, which makes it easy to use in a standard household outlet. This means that you can set up and use the machine anywhere in your home or workshop without the need for a special power source. The machine is also lightweight and compact, weighing just 65 pounds and measuring 19 x 11 x 13 inches, making it easy to move and store when not in use.

The Hobart 500559 Handler 140 MIG Welder is designed to weld a variety of materials and thicknesses. It can weld 24 gauge up to 1/4-inch mild steel in a single pass, and 20 gauge up to 1/4-inch aluminum using the optional spool gun. The machine also features a quick select drive roll for easy setup and changeover of wire diameter, making it easy to switch between welding different materials.

Other features of the MIG Welder include a built-in gas valve and regulator for MIG welding, a durable cast aluminum wire drive system, and thermal overload protection for added safety. The machine also comes with a five-year warranty, giving you peace of mind that your investment is protected.

The Hobart Handler 140 MIG Welder is a popular choice among DIY enthusiasts and small fabricators. Here is a review of its

Hobart Handler 140 MIG Welder Features and Performance:

Table of Contents

Features:

  • 115V input power for use in home settings
  • Welds 24 gauge up to 1/4-inch mild steel in a single pass
  • Operates on a standard household current with an output range of 25 to 140 amps
  • Spool gun ready for aluminum welding
  • Quick select drive roll for easy setup and changeover of wire diameter

Additional Features:

  • Built-in gas valve and regulator for MIG welding
  • Quick select drive roll for easy setup and changeover of wire diameter
  • Durable cast aluminum wire drive system
  • Thermal overload protection for added safety
  • Five-year warranty

Performance:

The Hobart Handler 140 MIG Welder is known for its ease of use, reliability, and versatility. It can handle a variety of materials and thicknesses, making it a great choice for a range of welding projects. The machine’s smooth arc and consistent wire feed contribute to the quality of the welds it produces. The included gas valve and regulator make it easy to set up and use with a MIG welding process. The spool gun compatibility also makes it a great choice for aluminum welding, which is not always possible with other MIG welders in this price range.

Arc Performance

The Hobart Handler 140 MIG Welder is a popular choice for both novice and experienced welders. It is a versatile machine that can handle both MIG and flux-cored welding, and it can weld mild steel, stainless steel, and aluminum.

In terms of arc performance, the Hobart Handler 140 is well-regarded for its smooth and stable arc. It uses a 115V input power, which is suitable for home or small workshop use, and it has a welding range of 25 to 140 amps. This range allows for precise control over the welding process, making it easier to produce high-quality welds.

The Handler 140 has a built-in wire feed system that is designed to deliver a consistent and stable wire feed. This feature is important for achieving a smooth and consistent arc, which is essential for producing high-quality welds. Additionally, the machine’s adjustable voltage settings and wire speed control further enhance its arc performance.

The Hobart Handler 140 MIG Welder is known for its reliable and consistent arc performance, making it a popular choice among welders of all levels.

Technical details:

Input Power:

  • 115V/60Hz/20A input power
  • Uses standard household current

Output:

  • 25A to 140A output range
  • Welds 24 gauge up to 1/4-inch mild steel in a single pass
  • Welds 20 gauge up to 1/4-inch aluminum using the optional spool gun

Wire Feed Speed Range:

  • 40 to 700 IPM (inches per minute) using the standard drive rolls
  • 100 to 600 IPM using the optional spool gun

Wire Diameter Capacity:

  • Accepts .023-inch to .035-inch solid steel and stainless steel wire
  • Accepts .030-inch to .035-inch flux-cored wire

Dimensions and Weight:

  • 19 x 11 x 13 inches (H x W x D) compact size for easy portability and storage
  • Weighs 65 pounds
Pros
  • Easy to use: The Hobart 500559 Handler 140 MIG Welder is user-friendly and can be used by beginners and experienced welders alike.
  • Versatile: This welder can be used for a variety of welding tasks, including welding mild steel, aluminum, and stainless steel.
  • Portable: The Hobart 500559 Handler 140 MIG Welder is lightweight and easy to move around, making it ideal for use in different locations.
  • Good performance: This welder is capable of producing smooth and clean welds with minimal splatter.
  • Good value for money: The Hobart 500559 Handler 140 MIG Welder is reasonably priced, making it a good investment for those on a budget.
Cons
  • Limited power: The Hobart 500559 Handler 140 MIG Welder runs on 115V power, which may not be suitable for larger welding jobs.
  • Short duty cycle: The duty cycle of this welder is only 20% at 90 amps, which means it may need to be rested frequently during longer welding sessions.
  • Limited wire spool size: The maximum wire spool size that can be used with this welder is 4 inches, which may not be sufficient for larger welding tasks.
  • Not suitable for heavy-duty welding: This welder is not designed for heavy-duty welding tasks and may struggle with thicker materials.
  • Limited warranty: The warranty period for the Hobart 500559 Handler 140 MIG Welder is limited to just 5 years, which may not provide sufficient coverage for some users.

Hobart Handler 140 MIG Welder Buying Guide

Before purchasing the Hobart 500559 Handler 140 MIG Welder, here are a few things that you should consider:

  1. Type of welding: The Hobart 500559 Handler 140 MIG Welder is primarily designed for MIG welding. If you require a welding machine for other processes such as TIG or Stick welding, this machine may not be the right choice for you.
  2. Power requirements: The Hobart 500559 Handler 140 MIG Welder runs on 115V input power, which is suitable for household outlets. However, this may not be sufficient for heavy-duty welding tasks that require higher input power.
  3. Material thickness: The Hobart 500559 Handler 140 MIG Welder is capable of welding up to 1/4-inch mild steel in a single pass and up to 1/4-inch aluminum with the optional spool gun. If you plan to weld thicker materials, you may need to consider a more powerful welding machine.
  4. Portability: The Hobart 500559 Handler 140 MIG Welder is a compact and lightweight machine, weighing only 65 pounds. However, if you need a highly portable machine that you can easily carry around, you may want to consider a more lightweight and compact welding machine.
  5. Budget: The Hobart 500559 Handler 140 MIG Welder is priced in the mid-range for MIG welding machines, making it a good value for its range of features and performance. However, if you are on a tight budget, there are other MIG welders available at lower prices, though they may not offer the same level of quality or versatility as the Hobart 500559 Handler 140.

Conclusion

In conclusion, the Hobart 500559 Handler 140 MIG Welder 115V is a reliable and user-friendly MIG welder that offers good value for its price. While it has some limitations such as limited power supply, short duty cycle, and limited wire spool size, it is still a versatile and portable option suitable for welding mild steel, aluminum, and stainless steel. It is a great investment for beginner and experienced welders alike but may not be suitable for heavy-duty welding tasks.

Related posts:

Is MIG Welding Easy to Learn?

What type of Gas is Used for MIG Welding?

Why Professionals Prefer Dual Voltage MIG Welder over Conventional MIG Welder? – 12 Big Reasons

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